3D Live Digital Twin Platform for Industry, Logistics and Smart Facilities
A 3D Live Digital Twin platform gives operations teams one clear, shared picture of what is happening on site, right now. SCANPRO, powered by Twinzo, helps you build that picture on top of verified 3D models and connect it to live operational data, so decisions are grounded in reality, not guesswork.
Instead of jumping between separate screens for location, production, safety and maintenance, you see the same information in context on a live 3D model. It becomes easier to spot issues, coordinate responses, and improve flows across shifts and departments.
What is a Digital Twin?
A 3D Live Digital Twin is a live, interactive 3D replica of your facility. It shows real-time activity on top of a true-to-site model, so teams can understand what is happening and where, without stitching the story together from multiple tools. In one 3D view, you can bring together:
- Live logistics and flow data
- Machine and production status
- Safety and supervision information (zones, incidents, movements)
- Environmental data (temperature, air quality and more)
- Real-time location of people and assets indoors and outdoors (RTLS)
- Data from your existing systems (MES, WMS, ERP, PLC, CCTV and more)
So, your facility isn’t split across scattered reports and dashboards. It becomes one interactive 3D map, where you can see what’s happening live, spot issues early, and test scenarios before you apply them on the floor.
Key benefits of the Digital Twin platform
Proven operational impact (ROI)
- Reduced internal fleet requirements and operating cost
- More productive time through better route and flow planning
- 20% faster response to maintenance requests using live visibility
- 95% less time spent on patrols and manual checks
- 11% higher value-added time for logistics work
Strategic benefits
- One shared source of truth across departments
- Faster decisions because everyone sees the same situation
- A continuous live picture of the facility, in one place
- Practical deployment on top of what you already run, without replacing core systems
- Integrations that connect operations data to the 3D model, not to yet another tab
Platform features and core capabilities
Real-time connectivity
Access from any device
Advanced visualisation and analytics
Digital Twin solutions by sector
The Industrial and Manufacturing Digital Twin gives you a live view of production lines, material flows and product quality. It helps you spot constraints and bottlenecks, stabilise pace, and reduce unplanned line stoppages. You also see, in real time, what is happening across machines, load carriers and pallets, and on-site personnel.
Industrial and Manufacturing Digital Twin, key applications:
- Machine status and production line monitoring
- eKanban and automated material replenishment orders
- Fleet organisation and tracking
- Micro-stop detection and root-cause analysis
- Real-time alerts for deviations in pace, quality or line feeding
The Logistics and Warehousing Digital Twin shows, in real time, where forklifts, pallets, vehicles and personnel are. On the 3D model, it maps flows, congestion points and every step of load routes, so you can see exactly how material moves through the facility.
Logistics and Warehousing Digital Twin, key applications:
- Real-time tracking (RTLS) for vehicles and loads
- Heatmaps and spaghetti charts for congestion and route analysis
- Route optimisation and safer movement zones
- Warehouse navigation support for drivers and staff
- Automated resupply signals and operational triggers
- Unified view with WMS and ERP integration
The Safety and Security Digital Twin brings RTLS, CCTV, access control, GPS and IoT into one unified 3D environment. Security teams no longer need to monitor multiple separate screens. On a single 3D map, they can see what is happening in and around the facility in real time.
Safety and Security Digital Twin, key applications:
- Incident detection and instant alerts
- Patrol planning and management on a 3D map
- Indoor and outdoor navigation for security staff
- Indoor and outdoor position tracking
- Multi-technology support for LoRaWAN, NB-IoT and GPS across different facility types
The Smart Buildings and Facilities Digital Twin supports smart building and facility management with one shared 3D model. It shows how spaces are actually used, where demand builds up, where capacity sits unused, and how that links to energy use and comfort conditions for everyone working in or moving through the building.
Smart Buildings and Facilities Digital Twin, key applications:
- Occupancy heatmaps by zone and building
- Indoor navigation for visitors and staff
- Integration with HVAC and lighting systems
- Environmental monitoring (temperature, CO₂, noise and more)
- Smart kiosks and visitor guidance
The Office and Workplace Digital Twin shows how desks, teams and shared spaces are used in practice. You can see which areas fill up, where space sits unused, when and where congestion forms, and how those patterns affect space cost, energy consumption and the day-to-day workplace experience. With that picture, hybrid attendance models and layouts can be planned around real usage data, not assumptions.
Office and Workplace Digital Twin, key applications:
- Workplace occupancy by floor, zone and desk
- Heatmaps for meeting rooms and shared spaces
- Navigation across large office environments
- Energy optimisation based on real usage
- Documented analysis for space planning and redesign
The Construction Site Digital Twin gives you a live 3D picture of the site, showing people, machinery, work zones and material flows in real time. On top of that shared model, you can manage safety, schedule and site logistics based on what is actually happening on the ground, not what the plan says should be happening.
Construction Site Digital Twin, key applications:
- Real-time tracking of workers and equipment on site
- Hazard zone alerts and unauthorised access notifications
- Path planning for people, vehicles and materials
- Time-on-site analytics by team, shift and activity
- Material logistics tracking, from arrival to point of installation
Technology stack and system integrations
Our Digital Twin platform is designed around an open, scalable architecture. That means we can connect to the RTLS and IoT technologies that make sense for your site, and choose the right balance between positioning accuracy, coverage and cost.
• BLE (Bluetooth Low Energy) for cost-effective tags and baseline positioning
• UWB for high-accuracy RTLS in industrial and logistics environments
• Quuppa for specialised indoor positioning use cases
• RFID for identifying pallets, containers, tools and critical assets
• Computer vision to turn existing CCTV into usable sensing
• GPS for outdoor fleet and vehicle tracking
• LoRaWAN, NB-IoT and Sigfox for long-range, low-power connectivity
A Digital Twin should not replace your systems. It should connect them. The platform brings real-time activity from the shop floor, production lines and back-office systems into one shared 3D view, so teams stop working in silos.
• MES integration for production data and line status
• WMS integration for inventory, orders and warehouse movements
• ERP and SAP integration for finance, orders, contracts and master data
• PLC and automation integration for machine status and control signals
• IoT platform and sensor network integration
Reports and analytics inside the Digital Twin
- Automated KPI reports delivered to your inbox
- Spaghetti charts, heat maps and Gantt style analytics
- Predictive models and what-if scenarios
- Flow optimisation and scenario simulation
- Real-time dashboards for operations, management and safety
Implementation options
The Digital Twin platform fits the way your IT already runs, with flexible deployment options.
- Cloud
- On-Premise
- Hybrid
Why choose our Digital Twin platform?
- A real-time 3D view of your facility and material flows
- Shared data across production, logistics, maintenance, HSE and management
- AI-enhanced insights for deeper analysis and faster decisions
- A strong architecture with security best practices
- Fast deployment on top of existing systems
- Proven ROI from real projects, with measurable improvements in cost, time and facility performance
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