Small-Scale 3D Scanning & Reverse Engineering

Digitization of precision mechanical components — including gearboxes, engine blocks, pumps, and turbine parts — for reverse engineering and quality inspection.

• Many components required sub-millimeter accuracy due to tight tolerances.
• Complex geometries (internal cavities, cooling channels, irregular surfaces) made manual measurement impractical.
• Some parts were legacy components with no CAD documentation available.

• Applied handheld structured-light scanners with blue-light/laser technology for high-resolution capture.
• Used marker-based alignment to ensure complete surface coverage and eliminate drift.
• Processed raw point clouds into watertight CAD models ready for CNC machining, additive manufacturing, or integration into larger assemblies.

• Delivered fully dimensioned 3D models that allowed engineers to reproduce discontinued components.
• Enabled accurate design modifications and optimization of mechanical systems.
• Provided inspection data for wear analysis and quality control, reducing risk of part failure.