3D Laser Scanning & Modeling of a Damaged Tug Boat

Year
2026
Location
Cyprus

The Challenge

The shipyard needed accurate as-built data of a damaged tug boat before initiating repair and retrofit works.

Existing drawings were either unavailable or outdated, while manual measurement methods were:

  • Time-consuming
  • Inaccurate in deformed areas
  • High-risk for personnel

A reliable and fast way to capture the vessel’s true condition was critical to avoid costly errors and delays.

Our Solution

  • Deployed high-resolution 3D laser scanning across the stern and propeller area
  • Captured millions of measurement points representing the vessel’s real geometry
  • Processed and registered scans into a unified 3D digital model
  • Delivered engineering-ready 3D data for immediate use in repair and design workflows

The Results

  • Millimeter Accuracy
  • Delivered a precise digital representation of the damaged structure
  • Faster Project Start
    Enabled engineering teams to begin design work immediately
  • Cost Reduction
    Minimized rework and avoided errors caused by inaccurate measurements
  • Risk Mitigation
    Eliminated unsafe and unreliable manual measurement processes
  • Long-Term Value
    Created a digital asset for future maintenance, upgrades, and documentation

Key Takeaway

3D laser scanning provided the shipyard with a reliable digital foundation for decision-making, allowing teams to move forward with confidence.

The project demonstrates how accurate 3D data helps organizations:

  • Reduce risk
  • Save time
  • Control costs
  • Improve overall project efficiency
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