3D Laser Scanning & Hull Modeling – Blue Star Myconos

Year
2022
Location
Athens, Greece
Client name
Blue Star Ferries

The Challenge

The ferry Blue Star Myconos was scheduled for a dry-dock refit, requiring precise hull documentation. Existing drawings were incomplete and inconsistent with the vessel’s as-built condition. For both engineering and hydrodynamic studies, the shipyard needed a high-accuracy 3D model of the hull form.

Our Solution

  • Carried out a full hull 3D laser scan while the vessel was in dry dock.
  • Captured the bulbous bow, hull curvature, and openings with millimeter accuracy.
  • Registered all scans into a unified point cloud dataset.
  • Generated a clean, watertight 3D hull surface model ready for CAD and CFD analysis.

(See images – point cloud data of the hull, dry dock photo, and final surface model)

The Results

  • Accuracy: Millimeter-level precision across the full hull.
  • Digital Hull Model: Provided engineers with a reliable baseline for retrofit design.
  • Efficiency: Completed scanning in a short dry-dock window without delaying yard operations.
  • Versatility: Model applicable for stability checks, performance analysis, and regulatory submissions.

Client Value

By leveraging ScanPro’s laser scanning services, the shipyard gained a digital twin of the hull that will serve for current and future engineering needs. This reduced uncertainty, minimized rework, and provided a permanent record of the vessel’s geometry.

Key Takeaway

3D scanning for hull documentation gives shipyards and ferry operators the tools to design, analyze, and retrofit with confidence. At ScanPro, we transform real-world vessels into precise digital assets for the marine industry.

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